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What are the applications of CNC foam cutting machines in the automotive industry?

July 8, 2025

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What are the applications of CNC foam cutting machines in the automotive industry?

The application of CNC foam cutting machines in the automotive industry is mainly concentrated in lost foam casting, interior parts production and mold development.
Through high-precision and automated cutting technology, production efficiency and product quality have been significantly improved.
The following are the Automotive interior parts production application scenarios and technical features:
Application scenarios:
Used for cutting foam parts made of polyurethane (PU), EVA or recycled cotton such as seat cushions, headrests, dashboard fillers, etc., to meet customized shape requirements.
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Key technologies:

Specialized cutting equipment: such as patented foam cutting machines, which drive cutting knives or electric heating wires through cylinders, and fix foams with clamping devices (such as spring sliders + movable blocks) to avoid cutting displacement.

Adaptability: It can handle materials such as soft and hard foams, rock wool, etc., supports 2D/3D contour cutting, and adapts to the curved surface requirements of different interior parts.

DTC-FK2012 Vertical fast wire cutting machine:

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 Its used for cutting a wide range of rigid and flexible foam and EPS, PE, PVC, EVA,Rock wool and phenol foams for 2D or 3D shapes, it adopts D&T Profiler software, can easily complete the drawing of graphics, and use of 
DWG/DXF software for simple file conversion.the machine uses abrasive wire moving at high- speed to finish cutting.

Technical Data:

Model
DTC-FK1212
Max. Block Size Length 2500mm
Width 1200mm
Height 1200mm
ControlDevice Industrial Computer
Computer Operation System Windows7
Software D&T Profiler
 Acceptable File DXF/DWG/CDR
Number of Cutting Wire One
 Cutting Wire Length ~8500(should be confirmed by maker by machine)
Cutting Wire Diameter φ0.8-2.0mm
Flying Wheel Diameter 400mm
Mainly Motor ABB, 2.2kw
Rumning Speed of the wheel 2860rpm
Imnverter Panasonic, for 3kW motor
Cutting Speed 0~10m/min
Precision ±0.5mm
Total Power 14kW, 380/220V, 50Hz (customizable)
Gross Weight 2800kg
Overall Dimension 5500*3200*2600mm


Cutting show:

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