Full Automatic Sponge / Polyurethane Foam Production Line 300L / Min
A. details of each component:
1. Stirs mix rack and spongy control platform 4m×3.2m×3.2m(L×W×H)
2. Drop board of drying tunnel 17.5m×2.4m×1.2m(L×W×H)
3. Side link joint of drying tunnel 17.5m×2.4m×1.2m(L×W×H)
4. Rack of drying oven 16.9m×4.55m×3.2m(L×W×H)
5. Level transportation line in the drying tunnel 17.5m×2.4m×0.8m(L×W×H)
6. The width of sponge wadding for cutting machine 2.4m×1.30m (W×H)
(Undercut type)
B. main technical specifications and functions:
1. Overall dimension of the equipment: 34m×4.55m×3.2m(L+total width+ H)
2. Quantity of component of foaming material: 13
3. Product Width: 1200mm~2300mm
4. Product Height: ≤1200MM
5. Density: 10Kg/m³~50Kg/m³
6. Capacity: 2000mm/min~7000mm/min
7. Maximum capacity: 200~300L/min
8. Method of Foaming: 1). down spurts, sway (up, down, front, or back adjustable)
2). trough type (match 2 foaming troughs: W1550mm/w2100mm)
9. Membrane lift installment (Flat topping function)
10. Announcing arrestor for material lack( foaming protect function)
11. Drop board of drying tunnel operated height and width by electrically
12. Transportation line of side link joint of drying tunnel operated height and width by electrically
13. The body paper and film put away automatically
14. Easy to change the two mix stirs (Φ100mm) and pre-mixer
15. The Method to control expanding:
1).Control by PLC, kinds of different types of sponge continuously once
2).Entire transducer control, production line synchronization;
16. The Maximum Size of the sponge: 1500mm×2300mm×1300mm(L×W×H).
17. The electrical machinery power of mix stirs: 37kw
18. Total Power: 130kw
C. Instruction of Main Disposition and Material
1. Raw Material Pot (Atmospheric pressure)
|
Type |
Usage |
Specification |
Quantity |
|
Big pot |
PPG |
6m³/δ 5mmA3 Carbon Steel with constant temperature |
1 |
|
Big pot |
PPG+ Powder, white oil |
4m³/δ 5mmA3 Carbon Steel with constant temperature system |
2 |
|
Big pot |
TDI |
4m³/δ 4mm Stainless Steel, stirs with constant temperature |
1 |
|
Big pot |
MC |
2m³/δ 3mm Stainless Steel, with constant temperature |
1 |
|
Pot |
Water |
400L/δ 1.5mm Stainless Steel,with Automatic water-adding system and water filter |
1 |
|
Pot |
Silicon Oil, Fireproof, Black |
200L/δ 1.5mm Stainless Steel |
3 |
|
Pot |
Amine, Stannum, Color Matter |
120L/δ 1.5mm Stainless Steel |
4 |
|
Pot
|
Stone powder stirs |
1.0m³/δ 3mm/A3 steel strap stirs |
1 |
|
Pot |
MC |
118L standard pot |
1 |
Specifications:
This machine is mostly used for producing of soft urethane foam rubber productions
(density is about 10-50kg/m³).
It’s automaton-action level is high.the production is low low cost and the operation is
simple.It is desirable equipment to manufacture products of foam rubber in furniture,
shoes,circumference,electron clothing andautomobile industry.
Terms of Payment: 30% advance payment by T/T upon signing the contract
70% covered by T/T before delivery or sight confirmed L/C.
Installation and Start-up: 2 technicians will be assigned to coordinate installation, commissioning and
training, cost for flight and suitable accommodation plus USD80/day will be charged additionally.
Warranty: 12 months limited warranty. Starting from date of delivery excluding wear parts.
Shipping cost for parts to be replaced during warranty period have to be borne by the customer.
