CNC Sponge Cutting Machine with Horizontal and Vertical Blades

Cnc Horizontal & Vertical Blade Sponge Revolving Cutting Machine

Horizontal & Vertical Blade Sponge Revolving Cutting Machine: Principle & Application
This CNC machine utilizes two high-speed revolving circular blades mounted perpendicularly: one horizontal and one vertical. The sponge block, secured on a programmable cutting table, moves precisely under CNC control against these fixed blades.

Cutting Principle:

Dual-Axis Cutting: The horizontal blade slices through the sponge horizontally, while the vertical blade simultaneously cuts vertically.

Coordinated Motion: The CNC system coordinates the movement of the cutting table (X, Y axes) with the blade positions. This synchronized motion allows the blades to trace complex 2D and 3D contours programmed into the system.

Revolving Action: The continuous rotation of the sharp blades ensures clean, consistent cuts with minimal resistance or tearing of the delicate foam structure. The process generates no heat, preventing melting.

Applications in Sponge Cutting:

Complex Shapes: Efficiently produces intricate 2D profiles (e.g., gaskets, puzzle mats) and 3D shapes (e.g., contoured furniture cushions, mattress toppers, helmet liners).

High Volume & Precision: Ideal for mass production of identical parts with tight dimensional tolerances and smooth cut surfaces.

Block Conversion: Rapidly cuts large sponge blocks into smaller, usable slabs or specific components.

Reduced Waste: Precise CNC control minimizes material waste compared to manual methods.

Versatility: Suitable for various flexible foams (polyurethane, memory foam, rebonded foam) used in furniture, bedding, automotive, packaging, and sports equipment.

This machine revolutionizes sponge cutting by enabling fast, accurate, and versatile production of complex shapes with excellent finish.

Technical Specifications